Polishing Solution for Metal Manufacturers

• After-sales Service: Available
• Warranty: 1 Year Excluding Wear Parts
• Certification: ISO, CE
• Model NO.: HBY
• Condition: Customizable
• Voltage: Customizable
• Application: Customizable
• Transport Package: Wooden Box
• Specification: Customizable
• Trademark: HBY
• Origin: Shanghai
• HS Code: 8460902000
• Production Capacity: 1000

Product Description

All products can be customized. If you need more details, please feel free to send us an email.



Why do you need to passivate and polish cutting tools?

Through a large number of tool edge passivation practices, it has been found that in addition to factors such as tool material, tool geometry, tool structure, and cutting parameter optimization, good cutting edge type and passivation quality are also prerequisites for the tool to have good cutting performance.




Comparison of technological capabilities of various passivation methods

The jet polishing method has a very wide range of applications and can cover the passivation treatment of almost any tool.
The jet polishing method simultaneously polishes and passivates the surface, resulting in uniformity, precision and smoothness. The EI polishing method allows for simultaneous polishing and passivation, providing a uniform, precise and smooth surface.




 

Comparison of the applicability of various passivation methods

Jet-polishing method has a very wide range of application scenarios and can cover the passivation treatment of almost any tool.

 

Comparison of technological capabilities of various
passivation methods

The Jet-polishing method can simultaneously polish and passivate, which is uniform, precise and smooth.

 

Principles of Jet Polishing Technology:

 

The soft particles are coated with a layer of diamond powder to make an elastic polishing abrasive. The elastic abrasive is sprayed to the workpiece surface at an accelerated speed by compressed air. After the abrasive is affected by the impact force, it stretches and slides on the workpiece surface to produce polishing effect. This polishing method has good uniformity and minimal removal of single particles, and is very suitable for the surface of various special-shaped workpiece ultra-fine polishing.

Application area:

Used for all kinds of carbide cutting tools, drills, blade edge passivation and polishing treatment, polishing after coating to remove droplets, mold polishing, a variety of complex tructure surface finish requirements of high precision parts polishing

Function:

 

Remove micro-crack of the cutting edge of the tool,, improve the strength of the cutting edge, reduce the surface roughness of the tool, facilitate chip removal, improve the sticky chip, improve the coating strength, improve the service life of the tool, and improve the finish of the processed product.

PL-24AX Automatic Jet tool passivation
polishing machine

 

On the basis of PL-24A model, a loading
and unloading manipulator has been
added to the machine, which can carry out
high-speed automatic processing for mass
processing of rod cutting tools, and also
retains the function of manual feeding,
which is more convenient in proofing or
small batch processing.

Suitable for all kinds of standard end milling cutter, round nose cutter, ball cutter,drill tap and other core cutter,

 

Main Specifications

 

Item
Maximum machining diameter(MM)	40
Maximum stroke of spray gun(MM)	220
Rotation rate of work(RPM)	0~100
Abrasive production rate(KG/min)	8~16
Air  consumption(M³/min)	3.8
Intake pressure(MP)	5
Automatic feeding maximum diameter(MM)	12
Maximum length of automatic feeding(MM)	100
Fastest feed time(seconds/branch)	5
Power requirements	Monophase 220V 4.5kw
Dimensions(approx):(L*W*H)(MM)	1800×1400×2400(MM)
Equipment weight (approx):	700 kg.

 

PL-24A Automatic Jet polishing machine

The machine is equipped with 24 stations, 4 spray guns, each time can process two stations at the same time, ensuring continuous and efficient processing. When polishing, the workpiece can be rotated and the nozzle can be move up and down to achieve uniform processing of the workpiece. The process can be divided into 4 stages. The injection pressure,
rotation speed, processing time and spray gun position at each stage can be set according to different product processing requirements, and 100 groups of processing parameters can be stored.

Suitable for all kinds of standard end milling cutter, round nose cutter, ball cutter, drill tap and other core cutter.
 

Main Specifications

 

Item
Maximum machining diameter(MM)	40
Maximum stroke of spray gun(MM)	220/320/420.
Rotation rate of work(RPM)	0~100
Abrasive production rate(KG/min)	8~16
Air  consumption(M³/min)	38
Intake pressure (MP)	0.5
Power requirements	Monophase 220V 2.5kw
Dimensions(approx):(L*W*H)(MM)	1700×1200×2400
Equipment weight (approx):	600Kg

 

PL-12C Automatic Jet polishing machine

This machine is equipped with a workpiece turntable, there are 12 stations and 4 spray guns on the turntable, each time can process two stations at the same time, the workpiece can be rotated when the equipment is polishing, the nozzle can move up and down to achieve uniform processing of the workpiece, according to the different processing of the product jet pressure, rotation speed, polishing time, spray gun position can be adjusted. There is a cage above the turntable, which can keep the stability of the string rod when processing the blade, and the workpiece can be installed directly on the turntable when processing the larger workpiece such as a hob, and the workpiece is driven directly by the turntable to turn the processing automatically.
Suitable for all kinds of CNC blades, serrated tools, rod tools, etc.

Main Specifications
 

Item
Maximum machining diameter(MM)	300
Maximum stroke of spray gun(MM)	420
CkopocTb BpaIeHH(RPM)	0~100
Rotation rate of work(RPM)	40
Abrasive production rate(KG/min)	8~16
Air  consumption(M³/min)	3.5
Intake pressure(MP)	0.6
Power requirements	Monophase 220V 2.5kw
Dimensions(approx):(L*W*H)(MM)	1400×1200×2360
Equipment weight (approx):	500 kg

PL-4G Automatic Jet polishing machine


 

1. This machine is equipped with four stations, one for each processing.

2. This machine is equipped with four spray guns, each of which can be controlled separately,Pressure parameters can be set on the touch screen to meet the requirements of various processes and efficiency-enhancing processing.

3. The processing can be divided into four sections at most, Parameters such as processing position, processing times, pressure, linear speed and direction of each section can be set separately.

4. A manual sandblasting window is set on the left back door of the equipment,At the same time, a small workbench can be added in the left door to place products (in the same direction as the equipment).

5. This machine is easy to use. By simply setting the tool diameter, Internal calculation of cutter length and linear speed can realize accurate processing.

6. It is suitable for deburring, edge passivation and polishing of various high-speed steel and carbide cutter

Main Specifications


 

Item
Maximum machining diameter(MM)	200
Maximum gun travel(MM)	350
Rotation rate of work(RPM)	0~100
Abrasive production rate(KG/min)	8~16
Air  consumption(M³/min)	3.9
Intake pressure(MP)	0.5
Power requirements	Monophase 220V 2.5kw
Dimensions(approx):(L*W*H)(MM)	2000×1000×2550
Equipment weight (approx):	700 kg

 

PL-01SA- Sand djector

1. This machine is equipped with a spray gun, Pressure parameters can be set on the touch screen to meet the requirements of various processes;

2. This machine has taken various measures to eliminate static electricity, thus preventing the abrasive from agglomeration and unstable sand production caused by static electricity.

3. Suitable for polishing special-shaped workpieces made of cemented carbide, ceramics, stainless steel, etc.

 

Main Specifications

 

Item
Maximum machining size(MM)	100*200
Abrasive production rate(KG/min)	1~2
Air  consumption(M³/min)	0.8
Intake pressure(MP)	0.6
Power requirements	Monophase 220V 2.5kw
Dimensions (approx):(L*W*H)(MM)	650×820×1560
Equipment weight(approx):	100kg

 

Elastic polishing abrasive

Model	Matrix Hardness	Matrix Particle Size	Diamond Powder Size	Application
TXC- 6000	60	0.5-1.2 mm	6000 Mesh	Hobbing cutter,drill, blade,mould ppassivation and rough polishing
TXC- 8000	60	0.4-1.0 mm	8000 Mesh	Hobbing cutter,drill, blade,mould ppassivation and rough polishing
TXC- 10000	60	0.4-1.0 mm	10000 Mesh	Steel milling cutter,tap passivation and polishing
TXC- 15000	60	0.25-0.6 mm	15000 Mesh	Passivation and Polishing of milling cutter,mould, and small diameter screw tap
TXR- 10000	50	0.4-1.0 mm	10000 Mesh	Low hardness material polishing
TXR- 12000	50	0.25-1.0 mm	12000 Mesh	Low hardness material polishing

Product Certificate