10000kw 100-500Hz Medium Frequency Power Supply for Aluminum Electrolysis

• Output Type: Single
• Warranty: 1 Year
• Output Power: >500W
• Model NO.: KGPS Series
• Input Voltage: 380/415/575/600/660
• Connection Mode: Series Switching Power Supply
• Starting Mode: Separate-excited Switching Power Supply
• Voltage Regulating Mode: Frequency Modulation Type
• Power Supplying System: Level 2 Power Distribution Equipment
• Energy Transmission: Two-way Transmission
• Modulation System: PWM
• Certification: CE, RoHS, ISO, CCC, CB, FCC
• Brand: Hby
• Transport Package: Standard
• Specification: Standard
• Trademark: HBY
• Origin: Henan
• HS Code: 8504409999
• Production Capacity: 3000 Sets Yearly

Product Description

KGPS Series Medium Frequency Power Supply


Introductions:
Medium frequency induction heating technology is to heat the workpiece through the principle of electromagnetic induction and the use of eddy currents. Induction heating has a series of advantages such as fast heating speed, high internal heating efficiency of materials, uniform and selective heating, good product quality, almost no environmental pollution, good controllability and easy to realize production automation, so it has developed rapidly in recent years.

At present, induction heating has been widely used in casting smelting, forging blank heating, metal surface heat treatment, aluminum electrolysis and other industries. Most of the traditional heating methods in these industries are based on coal, oil, gas or box-type electric furnace heating, which has defects such as high energy consumption, poor working conditions, serious environmental pollution, and difficult to control process quality. Therefore, the comprehensive promotion of induction heating technology is an inevitable trend for the transformation of traditional industries.




How it works:






Technical Specifications:
 

Model	Input Volt (V)	Input Current (A)	DC Volt (V)	DC Current (A)	MF Volt (V)	MF Frequency (Hz)	MF Power (Kw)	Furnace Cap. (Kg)
KGPS-250	380v-415v 3 Phases	408A	500V	500A	1800V	100-600Hz	250Kw	250Kg
KGPS-500		816A		1000A			500Kw	500Kg
KGPS-800		1305A		1600A			800Kw	1000Kg
KGPS-1000	575v-600v 6 Phases	526A	775V	1290A	2800V	100-400Hz	1000Kw	1000-1500Kg
KGPS-1200		631A		1548A			1200Kw	1500-2000Kg
KGPS-1500		789A		1935A			1500Kw	2000-3000Kg
KGPS-2000		1052A		2580A			2000Kw	2000-3000Kg
KGPS-2500		1315A		3225A			2500Kw	3000-5000Kg
KGPS-3000		1578A		3870A		100-300Hz	3000Kw	3000-5000Kg
KGPS-3500		1842A		4516A			3500Kw	4000-6000Kg
KGPS-4000		2105A		5161A			4000Kw	5000-7000Kg
KGPS-5000		2632A		6451A		100-250Hz	5000Kw	8000Kg
KGPS-6000		3158A		7741A			6000Kw	10000Kg
KGPS-8000	660v-700v 12 Phases	1833A	890V	8988A	3000V	100-500Hz	8000Kw	12000Kg
KGPS-10000		2291A		A			10000Kw	15000Kg
KGPS-15000		3638A		A			15000Kw	20000Kg

Classifications:

One-to-two, one-to-three medium frequency power supply in series

One set of power supply can drive two or three melting furnaces at the same time. Melting and insulation power can be allocated arbitrarily according to needs, and packaging works uninterruptedly.
Power supply efficiency>98%.
Cosφ>95% under any power state.
The power supply startup success rate can reach 100%.
Cosφ>95% when the molten iron flow in the furnace is small.
The molten iron in the furnace is adjustable from 0-100%.
It saves more than 10% of electricity than ordinary electric furnaces and is faster.
Uses digital control technology for constant power output.




12-pulse parallel rectification

Parallel resonant circuit, simple circuit, reliable operation, easy adjustment, strong load adaptability, wide adaptability;
Fully integrated control circuit, with multiple protection functions such as overvoltage, overcurrent, inverter failure, insufficient water pressure, etc.;
Adopt strict and sufficient conditions for starting to ensure that the startup success rate reaches 100%
The inverter trigger system adopts phase-locked tracking control to ensure that the inverter part operates at a high power factor;
For high-power power supply, a special dual constant current source and dual inverter bridge parallel current sharing technology are used to ensure that the parallel bridge current sharing coefficient Ki>0.95.




12-pulse series rectification
This power supply can be powered by 380V-1000V voltage;
12 pulses are pollution-free and meet international standards;
The power of the molten iron in the furnace can be adjusted to the maximum within the range of 0-100%;
Without increasing the incoming line voltage, the rectifier output voltage is doubled, reducing circuit losses.



Our advantages:

We have developed the series and parallel main control board technology with intellectual property rights.
All equipment is equipped with a computer smelting management system to collect equipment operation data, monitor in real time and configure the alarm system.
The copper tubes in the power cabinet are well-known brands at home and abroad to ensure stable operation of the equipment.
The wiring of electrical components in the power cabinet is standardized, reasonable and easy to maintain.
Fast fuses are installed to effectively protect the power supply and transformer.
The computer-aided design software and simulation system developed independently are used to ensure the perfect match between the power supply and the furnace body.
The technical parameters are not less than 130% of the rated power to improve the reliability of the equipment.


Typical Applications: