Product Details
Introduction
During product processing and over cutting and hot cutting, the steam barrier is formed and the chip liquid is unevenly distributed, so that the tool tip cannot obtain the required cooling. In the case of insufficient cooling of the cutting tool, the iron chips will return to the cutting point. Therefore, repeated processing of chips will shorten the tool life and damage the surface finish of the workpiece HY series high-pressure spindle center water outlet filtration system high-pressure centralized aiming chip liquid can penetrate the steam barrier, smoothly reduce the high temperature generated during cutting, effectively supply chip liquid, significantly improve the tool life, sufficient lubrication, and improve the surface finish and accuracy of the workpiece
Advantages and Effects
Product Description
1.Cdlk multistage centrifugal pump with high efficiency, stability, low noise and no
medium selection, and stable outlet pressure design
2.The water tank design accelerates the elimination of foam generated in use. Pay attention to the running direction of the multi-stage
centrifugal pump during use. It is strictly forbidden to operate without phase loss, reverse rotation and water.
3.Improves operational efficiency and reduces energy consumption by enabling functions such as chip breaking, chip removal, high-pressure cooling, and tool internal cooling. This effectively addresses issues such as chip wrapping, debris clogging, frequent tool retraction and replacement, and even tool breakage during the machining process. Additionally,it significantly enhances workpiece accuracy and surface finish, while reducing operational costs.
Product illustration
Parameter Specification Table
| Capacity and dimensions of the water tank |
Capacity:180L SIZE:700*500*520mm |
| 24Bar centrifugal pump |
Power: 3.0 kw, Maximum working pressure: 24 Bar, Flow rate: 2 m³/hour, Voltage: three-phase 220/380 V |
| 30Bar centrifugal pump |
Power: 4.0 kw, Maximum working pressure: 30 Bar, Flow rate: 2 m³/hour, Voltage: three-phase 220/380 V |
| Bag filter machine |
Bag-type / Filtration accuracy 10um |
| High and low level gauge |
The high-level water replenishment pump stops replenishing water while the low-level water replenishment pump starts replenishing water. |
| Pressure regulating valve |
Reduce pressure and adjust the pressure level |
| The size of the outlet joint for high-pressure water supply |
Standard configuration includes 2 stainless steel high-pressure water outlets, with American 1/2 and American 3/8 sizes. |
| Inlet joint size |
Bent bell-shaped pipe joint DN25 |
| Overflow port connection size |
Bent bell-shaped pipe joint DN25 |
| Use of medium |
Water-based chip fluid, emulsion, etc. |
There are the specific advantages of central water outlet system using in a machining center
1.Enhanced Cooling Effect
The central water outlet directly delivers the coolant to the cutting area, to effectively reduce the
temperature of the cutting tool and the workpiece, and minimize the thermal deformation and tool wear.
2.Improved Chip Removal Effect
The high-pressure coolant helps to quickly discharge the chips, preventing chip accumulation from affecting the machining accuracy and surface quality. This is particularly noticeable in deep hole machining.
3.Promoted Machining Efficiency
The improvement in cooling and chip removal reduces tool wear and downtime, to thereby enhance machining efficiency and production continuity.
4.Extended Tool Life
Effective cooling and lubrication reduce tool wear, extend the service life of the tool, and decrease the replacement frequency and cost.
5.Improve Machining Precision
By reducing thermal deformation and chip interference, it enhances machining precision and surface quality, especially showing remarkable effects in high-precision machining.
6.Adapt to Complex Machining
In the machining of deep holes, complex cavities and other scenarios, the central water outlet can provide better cooling and chip removal, ensuring the machining quality.
7.Reduce Machining Costs
Through extending the tool life, improving efficiency and reducing the reject rate, the overall machining
cost can be effectively controlled.
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